Conical Twin Screw Barrel Manufacturer for PVC Pipe, Profile & Sheet

Counter-rotating conical twin screw barrels from 51/105 to 110/220, built for PVC pipe, window profile, foam board, WPC and sheet extrusion lines.

18 Years Ø300 mm Max Diameter 4 + 4 Nitriding & Alloy Furnaces 30+ Countries
51/105 – 110/220Model Range
Counter-Rotating Design
HV 900–1100Nitrided Hardness
2–5 mmBimetallic Option
Overview

What Is a Conical Twin Screw Barrel?

A conical twin screw barrel uses two tapered screws running in a matching conical bore, counter-rotating and intermeshing. The large diameter at the feed end gives strong powder intake; the taper toward the discharge end compresses material progressively and builds pressure efficiently.

This design is the standard for PVC dry-blend processing — pipe, window profile, foam board, WPC and sheet — because it delivers high output with gentle shear and good temperature control for a heat-sensitive resin.

Model range covers 51/105, 55/110, 65/132, 80/156, 92/188 and 110/220, and we also build to your specific machine's geometry.

Conical Twin Screw Barrel
Product Types

Conical Twin Screw Barrel Models

51/105 Conical Twin

Compact extruders for small pipe, conduit and profile at moderate output.

55/110 Conical Twin

Common size for medium profile and pipe lines.

65/132 Conical Twin

Widely used for PVC pipe, profile and foam board production.

80/156 Conical Twin

Higher output lines for larger pipe diameters and wide profiles.

92/188 Conical Twin

Heavy-duty extrusion for large pipe, sheet and board.

110/220 Conical Twin

Large-format lines with high throughput requirements.

Custom Geometry

Built to your machine model or reverse-engineered from the worn set.

Pipe Fitting Machine

Smaller conical sets for PVC fitting machines.

Products

Conical Twin Screw Barrels by Application

Conical Twin Set 51/105 - screw barrel

Conical Twin Set 51/105

Matched screw and barrel for SJSZ 51/105 conical twin extruders.

Conical Twin Set 110/220 - screw barrel

Conical Twin Set 110/220

Large-format conical twin set for big-diameter PVC pipe lines.

Conical Twin Barrel - screw barrel

Conical Twin Barrel

Deep-hole bored conical barrel with honed finish.

Conical Twin Screws - screw barrel

Conical Twin Screws

Matched conical screws, hardened and polished.

Conical Twin Screw Barrel for PVC Pipe - screw barrel

Conical Twin Screw Barrel for PVC Pipe

Conical twin screw barrel for uPVC pipe lines, models SJSZ 51/105 to 80/156.

Conical Twin Screw Barrel for PVC Window Profile - screw barrel

Conical Twin Screw Barrel for PVC Window Profile

Conical twin screw barrel for window and door profile lines with stable gelation.

Conical Twin Screw Barrel for SPC / LVT Flooring - screw barrel

Conical Twin Screw Barrel for SPC / LVT Flooring

High-output conical twin screw barrel for SPC rigid-core and LVT flooring compound.

Conical Twin Screw Barrel for WPC Foam Board - screw barrel

Conical Twin Screw Barrel for WPC Foam Board

Conical twin screw barrel for free-foam and co-extruded PVC / WPC foam board lines.

More Products →

New models are added regularly — or send your drawing or worn sample for a custom build.

Specifications

Technical Specifications

Standard ranges shown below. Non-standard sizes and custom geometry are built to your drawing or sample.

ItemSpecification
ConfigurationCounter-rotating intermeshing conical twin screw
Model Range51/105, 55/110, 65/132, 80/156, 92/188, 110/220 (custom on request)
Application ResinPVC dry blend (UPVC/CPVC), WPC, foam PVC, filled compounds
Base Material38CrMoAlA, 42CrMo, 304 stainless steel
Nitriding Depth0.4 – 0.7 mm, surface hardness HV 900–1100
Bimetallic Layer2 – 5 mm alloy lining for filled, foamed or recycled PVC
Machining Tolerance±0.02 mm on critical fits
CoolingBarrel oil or water cooling circuits as specified
Feed SectionConical feed geometry optimised for dry-blend powder intake
Lead TimeConfirmed with quotation depending on model and treatment
Model Range

Conical Twin Screw Barrel Model Reference

ModelTypical MachineTypical Output ApplicationCommon Product
51/105Small conical extruderLow to medium outputConduit, small profile, fittings
55/110Medium conical extruderMedium outputProfile, small pipe
65/132Standard conical extruderMedium to high outputPVC pipe, window profile, foam board
80/156Large conical extruderHigh outputLarge diameter pipe, wide profile
92/188Heavy-duty conical extruderHigh outputLarge pipe, sheet, board
110/220Large-format extruderVery high outputLarge pipe and board production
Material Options

Materials & Surface Treatment

Material and treatment are selected by the resin you process, filler content and expected service life.

NITRIDED

38CrMoAlA Nitrided Steel

The standard choice for PVC dry blend — proven balance of wear resistance and cost.

BIMETALLIC

Bimetallic Alloy Lining

For WPC, high-filler formulations and recycled PVC where abrasion increases sharply.

STAINLESS

304 Stainless Steel

For CPVC and highly corrosive formulations that attack standard steel.

ALLOY

42CrMo Shaft

High-strength shafts for large models running at high torque.

COATING

Chrome / PTA Coating

Additional flight protection for filled or foamed PVC.

CA

Cast-In-House Alloys

2–5 mm alloy layer centrifugally cast in our own furnaces.

Why Replace

PVC Extrusion Problems Linked to Screw Barrel Wear

Common problems we help injection and extrusion plants solve — and how a matched screw barrel fixes them.

Output Below Nameplate

Worn conical clearance lets material slip back instead of being conveyed forward.

Restored clearance returns output to the line's design level.

Burning & Decomposition

PVC is heat-sensitive; worn surfaces create dead zones where material degrades.

Correct, smooth geometry eliminates stagnation and decomposition.

Unstable Dimensions

Pulsing melt delivery makes wall thickness and profile dimensions drift.

Stable conveying and compression give consistent delivery.

Yellowing or Black Spots

Degraded material detaches and contaminates the product surface.

Fresh surfaces and correct temperature control remove the source.

Short Life on WPC

Wood flour and mineral filler abrade a nitrided bore quickly.

Bimetallic lining extends service life substantially on WPC.

Short Life on Rigid PVC

High-calcium formulations abrade conical bores fast.

Bimetallic conical barrels with a 2–5 mm alloy layer for rigid PVC lines.
Manufacturing

How We Build Your Screw Barrel

1

Model Confirmation

Machine model, screw sizes and conical geometry confirmed from your plate, drawing or sample.

2

Material Selection

Material and treatment chosen according to formulation and filler level.

3

Machining

Conical boring and screw turning with allowance for heat treatment.

4

Heat Treatment

Nitriding or bimetallic lining with hardness verification.

5

Finish Grinding

Conical thread grinding and bore finishing to final tolerance.

6

Fitting & Packing

Pair clearance verified, rust-protected, packed in a wooden case.

Quality inspection of screw barrel
Quality Control

Inspection Before Every Shipment

  • Material certificate and ultrasonic inspection before machining
  • Hardness report on nitrided or bimetallic layer
  • Conical geometry inspection including taper and concentricity
  • Dimensional report on both screws and the matched bore
  • Intermesh and clearance verification between the screw pair
  • Fitting test of the pair inside the barrel
  • Photo record and packing list before dispatch
Applications

Where Conical Twin Screw Barrel Is Used

PVC Pipe

Water supply pipe, drainage pipe, conduit and irrigation pipe.

Window & Door Profile

UPVC window frame, door panel and auxiliary profile.

Foam Board

PVC foam board, WPC board and cabinet board.

WPC Decking

Wood-plastic composite decking, fencing and outdoor profile.

Sheet & Panel

Rigid PVC sheet and panel for fabrication and signage.

Cable Duct

Telecom duct, electrical conduit and cable management profile.

CPVC

Hot-water pipe and industrial piping in corrosive formulations.

SPC / LVT Flooring

Conical twin barrels for rigid stone-plastic composite flooring lines.

WPC Profiles

Wood-plastic composite profiles and boards with high filler content.

What Buyers Say

Feedback From Our Customers

“The 65/132 set fitted without any adjustment. Output is back to what the line was rated for.”

Production ManagerPVC pipe manufacturer, South Asia

“We process WPC with a high wood flour load. The bimetallic version has held up much better.”

Technical ManagerWPC decking producer, Europe

“Decomposition was costing us scrap every week. The new geometry removed the problem.”

Quality LeadWindow profile extruder, Middle East
FAQ

Frequently Asked Questions

Which conical model do I have?

The model plate on your extruder usually shows a pair such as 65/132 — the first number is the larger (feed) diameter, the second the smaller (discharge) diameter. If the plate is missing, send us the dimensions of the worn screws.

Can you build to a model we do not see listed?

Yes. The listed range covers common models, but we also build to your drawing or reverse-engineer from the worn set for less standard geometries.

Nitrided or bimetallic for PVC?

For standard PVC dry blend, nitrided is generally sufficient and cost-effective. If you run WPC, high filler load or recycled PVC, bimetallic usually pays back several times over in service life.

How do I know when the conical pair is worn?

Falling output, higher melt temperature, unstable dimensions and decomposition symptoms are the usual indicators. Measuring flight clearance gives a direct answer.

What is the lead time?

It depends on model size, material and treatment. Machining and heat treatment are done in-house, and the schedule is confirmed with the quotation.

How is it packed for export?

Rust-protected and fixed inside a wooden case with clear marking, suitable for sea, air and express shipment.

Need a matched screw barrel for your machine?

Send the drawing, machine model or worn sample — we confirm the geometry and quote within one working day.

Request a Quote →
Get a Quote

Send us your drawing or sample

Tell us the machine model, screw diameter and material you process — we will reply with a matched solution and quotation.

Or write directly to info@xiwangindustry.com · WhatsApp +86-13503734287

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Common Questions

Which conical twin sizes do you build?

We build the common PVC range from 51/105 up to 110/220, including 55/120, 65/132, 80/156 and 92/188. Send the machine plate and we confirm from our records before quoting.

Do you keep standard conical twin sizes in stock?

Standard PVC sizes are built regularly enough that we hold material and know the tooling. Because every machine builder's flange and drilling differs, we still confirm dimensions in writing before machining.

How do you deal with uneven wear between the two barrels?

Twin barrels usually wear together, but not always. We measure both and either rebuild the pair to restore matched clearance or supply a new matched set, whichever makes engineering and commercial sense.

Send Your Inquiry

Tell us your machine model, drawing or worn sample — we reply with a matching proposal and quotation within one business day.